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Ship Fire Main & Emergency Fire Pump System

The fire main backbone, main and emergency pumps, hoses, nozzles, hydrant pressures and valves — every figure in one place.

12 min read
Intermediate
Safety
Key Principles at a Glance 7 points
  • The fire main is the backbone of ship firefighting: sea-water inlet, suction piping, fire pumps and distributed hydrants giving a ready water source at every point, cooling the fire and converting to steam at 1600 times expansion to smother it.
  • Water absorbs about 2.6 kJ per gram through heating to 100 °C and conversion to steam, cutting vapour generation at the fuel surface; the steam cloud displaces air around the fire.
  • Two main fire pumps are fitted with remote start and sea suction valves kept open; performance is two 12-metre jets, and the system also serves boundary cooling and Class-A fires.
  • The emergency fire pump sits outside the machinery space at embarkation-deck level with independent diesel drive, battery plus hand-crank starting and priming, giving 40% of the main capacity with minimums of 25 m³/h and 15 m³/h.
  • Fire hoses are synthetic woven textile, rubber-lined and PVC-coated, 18 m long with 64 mm couplings; deployed lengths are 15 m in machinery spaces, 20 m elsewhere and on deck, and 25 m on wide decks over 30 m beam; annual test at 50% over working pressure, 17 bar working and 24 bar test.
  • Nozzles are approved dual-purpose jet plus spray with shut-off in 12, 16 and 19 mm with 12 mm in accommodation, at 5 L/m²/min; hydrant pressure with two pumps running is 3.5 kg/cm² at the topmost hydrants with pax 0.40/0.30 and cargo 0.27/0.25 rules.
  • Relief valves guard against over-design pressure and shore supply in dry dock, drain valves guard against icing, and screw-down isolating valves outside tenable positions — tankers at the poop front plus 40 m tank-deck intervals — keep the rest of the main alive; main diameter serves two pumps together, 140 m³/h on cargo ships.

1. Fire Main Purpose & General Principles

The fire main is a system consisting of sea-water inlet(s), suction piping, fire pumps and a distributed piping system supplying fire hydrants, hoses and nozzles located throughout the vessel. Its purpose is to provide a readily available source of water to any point throughout the vessel which can be used to combat a fire, and it is considered the backbone of the fire-fighting systems on board.

Through the fire main the firefighter gets a reliable and versatile system offering several methods of attack: water can be supplied as a straight stream (jet) for deep-seated fires, as a spray for combustible-liquid fires where cooling and minimum agitation is desired, or as a means to protect personnel where cooling is the primary effect desired.

2.6 kJ/g Heat Absorption to Steam
1600× Steam Volume Expansion
2 × 12 m Mandatory Jet Throw
3.5 kg/cm² Top Hydrant Working Pressure

Extinguishing capabilities of water:

Sensible & Latent Heat Absorption

Heating water from ambient to 100 °C and converting it into steam absorbs 2.6 kJ/g (1117 BTU/lb). This massive thermal sink drops the combustion zone temperature below the fuel's auto-ignition point.

1600× Smothering Steam Blanket

Upon vaporisation at atmospheric pressure, 1 m³ of liquid water expands into 1600 m³ of steam vapour, rapidly displacing ambient oxygen around the flame envelope and suffocating the combustion.

Versatile Jet & Spray Delivery

Applied as a solid high-velocity jet for deep-seated Class-A embers, a wide-angle mist fog for cooling Class-B oil spills without fuel splashing, and water curtains for boundary cooling of adjacent bulkheads.

Distributed Ring Architecture

Supplied by at least 2 independent main pumps plus 1 emergency fire pump outside machinery spaces, serving distributed deck hydrants equipped with instantaneous couplings and dual-purpose nozzles.

How to answer in viva

For "what is the purpose of the fire main?", say: backbone of firefighting — sea inlet to hydrants everywhere — cooling plus 1600× steam smothering at 2.6 kJ/g — applied as jet, spray and boundary cooling.

SHIPBOARD FIRE MAIN SYSTEM: PUMPING ARCHITECTURE & DISTRIBUTION NETWORK A-60 BULKHEAD MACHINERY SPACE (ENGINE ROOM) Sea Chest Always Open M1 MAIN PUMP 1 M2 MAIN PUMP 2 Remote Start: Bridge • ECR • Fire Stn Relief Valve Overboard discharge ER Hydrant ISOLATING VALVE (Outside Tenable Position) EMERGENCY FIRE PUMP ROOM (Embarkation Deck Level • Outside ER) DIESEL Bat + Crank 40% / ≥25 m³/h Priming Independent Sea Chest HOSE Hydrant (Accomm) HOSE Hydrant (Deck) INTL SHORE CONNECTION SOLAS Mandate: 2 Independent Main Pumps1 Dedicated Emergency Pump Outside ERIsolating Valve at ER BoundaryMin 3.5 kg/cm² at Top Hydrants
Figure 1: The shipboard fire main backbone. Two main pumps in the engine room take suction from always-open sea chests with remote-start capability; an independent emergency pump outside the machinery space at embarkation-deck level provides fail-safe supply through the bulkhead isolating valve, feeding distributed deck hydrants, hose stations, and the international shore connection.
Hand-drawn fire main with pumps, isolating valves and hydrants
Reference sketch (course notes): the fire main on one page — pumps, deck/emergency/engine-room isolators and hydrant branches. Source: Kunjal Shah Part 2 — Fire Fighting Appliances.

2. Emergency Fire Pump Regulation

Apart from the main fire pumps, an emergency fire pump is provided for emergencies such as CO2 flooding or main fire pumps dysfunctional. For "give the emergency-pump regulation", give position, drive, suction and figures together:

MAIN FAILS — BACKUP RUNS PLACE outside E/R DRIVE own power THROW two jets
40% Main Pumps Total Capacity
≥ 25 m³/h Min Cargo ≥2000 GT & Pax
≥ 15 m³/h Min Cargo <2000 GT
2 × 12 m Jet Throws Maintained

Position & Smoke-Free Access

Located outside the engine room, preferably on the same level as the embarkation deck. Positioned so fire, smoke, or toxic gas in the machinery room cannot block access or contaminate its air supply.

Self-Contained Prime Mover

Independent diesel engine with battery start plus manual hand-cranking or hydraulic/spring starting as the alternate. If electrically driven, power comes exclusively from the emergency switchboard.

Suction & Priming at Lightest Draft

Must draw suction without external support under lightest seagoing draft in any condition of list (15°) and trim (10°). Equipped with dedicated water-ring or compressed-air priming unit.

A-60 Boundary & Pipe Reinforcement

Unit, suction, and electrical cables must not reside in the main pump space. Any suction pipe traversing machinery spaces must have ≥ 11 mm wall thickness, all-welded joints, and A-60 fire insulation.

Memory hook for viva

Recite: 40% — 25 — 15 — 2 × 12 m: 40% of main capacity, 25 or 15 m³/h minimum, throwing two 12-metre jets — from outside the machinery space at embarkation-deck level.

3. Hoses, Nozzles & Hydrant Pressures

Hoses and nozzles carry the water from the hydrant to the fire — surveyors test construction, stowage, lengths, couplings and pressures closely.

18 m / 64 mm Hose Length & Diameter
15 / 20 / 25 m ER / Deck / Wide Decks
17 / 24 bar Working / Test Pressure
12 / 16 / 19 mm Dual Nozzle Orifices

Fire Hose Construction & Testing

Made from synthetic woven textiles, lined with smooth synthetic rubber and coated with PVC. Highly resistant to rot, mildew, marine climate, and hydrocarbons. Tested annually to 50% above working pressure (17 bar WP → 24 bar TP).

Dual-Purpose Nozzle Function

Approved type incorporating solid jet, wide-angle spray, and complete shut-off in one twist assembly. Orifices: 12 mm, 16 mm, and 19 mm (accommodation restricted strictly to 12 mm). Delivers average ≥ 5 L/m²/min.

Two-Jet Coverage Mandate

Hydrant positions must allow at least two jets of water from separate hydrants (one from a single length of hose) to reach any normally accessible area on board, including cargo spaces when empty.

SOLAS Hydrant Working Pressures

With 2 main pumps running: 3.5 kg/cm² (50 psi) at top two hydrants.
Passenger Ships: ≥4000 GT: 0.40 N/mm² | <4000 GT: 0.30 N/mm²
Cargo Ships: ≥6000 GT: 0.27 N/mm² | <6000 GT: 0.25 N/mm².

SOLAS APPROVED DUAL-PURPOSE FIRE NOZZLE (JET / SPRAY / SHUT-OFF) LONGITUDINAL MECHANICAL SECTION Locking Lug 64 mm Inlet Rotating Sleeve Conical Plug ← Orifice (12 / 16 / 19 mm) SHUT SPRAY JET Twist sleeve selects mode in < 90° rotation OPERATIONAL DISCHARGE MODES 1. FULL SHUT-OFF Spindle seals tight against front rubber seat. Zero water discharge • Allows hose repositioning under pressure 2. WIDE-ANGLE SPRAY / FOG Water forced past swirl vanes into 120° umbrella cone. Rapid heat absorption • Personnel heat-shield • Class-B cooling Minimum delivery rate: ≥ 5 L/m²/min 3. COHERENT SOLID JET Unrestricted straight-bore axial stream. Throws ≥ 12 m solid jet • Deep penetration for Class-A cargo
Figure 2: SOLAS approved dual-purpose fire nozzle cutaway. A 90° rotation of the heavy-duty rubber bumper sleeve shifts operation smoothly between Full Shut-Off, Wide-Angle Heat-Shielding Spray (120° cone, ≥ 5 L/m²/min), and Coherent Solid Jet (≥ 12 m throw). Orifices: 12 mm for accommodation; 16 mm or 19 mm for machinery spaces and open decks.
Fire hose reel — always charged and ready
Reference photo (course notes): the hose reel — always charged and ready. Source: Kunjal Shah Part 2 — Fire Fighting Appliances.
Fire hose box
Reference photo (course notes): the hose box. Source: Kunjal Shah Part 2 — Fire Fighting Appliances.
Fire hose and couplings — check washers and lugs during rounds
Reference photo (course notes): hose and couplings — check washers and lugs during rounds. Source: Kunjal Shah Part 2 — Fire Fighting Appliances.
Fire hose spanners kept at hose stations
Reference photo (course notes): the spanners kept at hose stations. Source: Kunjal Shah Part 2 — Fire Fighting Appliances.
Fire hydrant outlet coupling
Reference photo (course notes): the hydrant outlet coupling. Source: Kunjal Shah Part 2 — Fire Fighting Appliances.

4. Relief, Drain & Isolating Valves

Valves keep the main alive when part of the ship is on fire, and protect the pumps and the main itself.

ISOLATE — DRAIN — RELIEF ISOLATE cut section DRAIN frost clear RELIEF lift at set

Spring-Loaded Pressure Relief Valve

Fitted on pump discharge headers. Automatically lifts if pumps exceed pipework design pressure. Crucially protects ship pipework and hydrants from excessive pressure during shore supply connection in dry dock.

Low-Point Anti-Freezing Drain Valves

Fitted at all low points along weather deck and exposed fire mains. Drains standing water when the system is idle, preventing catastrophic pipe ruptures caused by water freezing in sub-zero polar latitudes.

Machinery Space Isolating Valve

Fitted in an easily accessible and tenable position outside the engine room. When closed, keeps the entire deck and accommodation fire main pressurised via the emergency pump even if the engine room is flooded or ablaze.

Tanker Poop Front & 40 m Deck Valves

On oil/chemical tankers: one screw-down isolation valve sits in a protected position at the poop front bulkhead, plus additional valves along the tank deck at intervals of not more than 40 metres to isolate ruptured sections.

Tanker oral-exam rule

On tankers the isolating valve sits at the poop front in a protected position with tank-deck isolations at not more than 40 m intervals — quote both figures together.

5. Main Diameter & Fire-Main Sketch Points

For "draw the fire-main system" (Q24) and "what is the diameter of the fire main?" (Q24d), give the sizing rule and the sketch contents:

2 Pumps Simultaneous Maximum Discharge
140 m³/h Cargo Ship Main Capacity
≤ 40 m Tanker Deck Valve Spacing
Anti-Clockwise Hydrant Valve Opening

Main Diameter Sizing Rule

Pipe diameter is dimensioned for effective distribution of maximum combined discharge from two main fire pumps operating simultaneously. On cargo ships, diameter need only be sufficient to carry 140 m³/h.

Sketch Checklist: What to Draw

1. Open sea chests → 2 main pumps with NR valves • 2. Relief valve overboard • 3. Machinery space isolating valve • 4. Emergency pump outside ER • 5. Poop front & 40 m deck valves • 6. Hydrants, hoses & dual nozzles • 7. International shore connection.

TANKER CARGO DECK FIRE MAIN ARRANGEMENT (SOLAS ≤ 40 M ISOLATION RULE) POOP FRONT Accommodation Wall From ER Poop Front Isolating Valve TANKER CATWALK / PIPE RACK Expansion Loop Deck Valve 1 ≤ 40 METRES (SOLAS TANKER RULE) Deck Valve 2 ≤ 40 METRES Hydrant 1 Foam Monitor Hydrant 2 Drain Cock Tanker Safety Rationale: If an explosion or fire breaches a section of cargo deck piping, the nearest isolation valves are shut in < 2 minutes, preserving continuous high-pressure water supply to all forward foam monitors and boundary cooling lines.
Figure 3: Tanker cargo deck fire main arrangement. Shows the protected isolating valve at the poop front accommodation bulkhead, U-bend thermal expansion loops, and screw-down deck isolation valves spaced at intervals of not more than 40 metres, ensuring broken sections can be isolated immediately without disabling forward hydrants or foam monitors.

6. Q24 Oral-Exam Recap & Figure Table

For "draw the fire-main system" (Q24) plus sub-questions Q24a–Q24e, answer in this order — purpose, pumps, emergency pump, hoses and nozzles, pressures, valves, diameter:

Q24 main-system rapid answers:

  • Composition: sea-water inlets, suction piping, 2 fire-main pumps, distributed main, hydrants, hoses and nozzles — the backbone giving water at every point.
  • Attack modes: jet for deep-seated fires, spray for liquid fires with minimum agitation, personnel shielding and boundary cooling.
  • Water figures: cooling to 100 °C then steam at 1600× expansion — 2.6 kJ/g (1117 BTU/lb) — cooling plus smothering.
  • Pumps: 2 main pumps, FSS-Code capacity, remote start, sea valves always open; performance two 12 m jets from the farthest hydrants.
  • Use limits: first choice for Type-A fires; on Class-B only after all other modes fail.

Q24a–Q24e rapid answers:

  • Q24a isolation function: separates the machinery-space pump section from the rest so all other hydrants stay supplied by the second or emergency pump; fitted outside in a tenable position, on tankers poop-front protected plus 40 m tank-deck valves, screw-down type.
  • Q24b pump regulation: emergency pump outside M/C at embarkation-deck level, diesel with battery plus hand-crank, primed, 40% with 25 / 15 m³/h minima, two 12 m jets.
  • Q24c hose and nozzle regulation: synthetic 18 m / 64 mm, deployed 15 / 20 / 25 m, annual 50%-over test (17 / 24 bar); dual jet+spray with shut-off, 12 / 16 / 19 mm, 12 mm in accommodation, 5 L/m²/min.
  • Q24d diameter: serves two pumps together — 140 m³/h on cargo ships.
  • Q24e relief: yes — against over-design pressure and against shore-supply damage in dry dock; drains guard against icing.
ItemSOLAS Requirement / Technical FigureOral-Exam Key Note
Main Fire Pumps2 independent pumps, remote start from Bridge/ECRSea suctions kept permanently open
Emergency Fire Pump40% of main capacity; ≥ 25 m³/h (or 15 m³/h <2000 GT)Outside machinery space at embarkation level
Mandatory Jet ThrowsTwo 12 m jets from farthest hydrantsOne jet on single hose length reaches any area
Hose Lengths15 m ER; 20 m decks; 25 m wide decks >30 m beamSynthetic textile, rubber-lined, PVC-coated
Hose Proof Pressures17 bar working pressure; 24 bar annual testAnnual 50% overpressure hydraulic test
Nozzle Types & SizesDual-purpose jet + spray + shut-off; 12, 16, 19 mmAccommodation limited strictly to 12 mm; ≥ 5 L/m²/min
Top Hydrant Pressure3.5 kg/cm² (50 psi) with 2 pumps runningPax: 0.40/0.30 N/mm²; Cargo: 0.27/0.25 N/mm²
Isolating ValvesOutside tenable position; Tankers ≤ 40 m deck intervalsPreserves deck main if ER flooded or on fire
Main DiameterTwo pumps combined; min 140 m³/h on cargo shipsEnsures full simultaneous delivery without choke
Trap answers

"Which way does a hydrant valve open?"anti-clockwise. "Can a hose be removed with pumps running?"yes, each hydrant has its own valve. "What stops overpressure?" — the relief valve.

MECHANICAL CROSS-SECTIONS: PRESSURE RELIEF VALVE & SCREW-DOWN ISOLATING VALVE SPRING-LOADED PRESSURE RELIEF VALVE ← Calibrated Spring Easing Lever ← Bronze Disc & Seat ↑ INLET (FROM FIRE MAIN) → OVERBOARD SCREW-DOWN ISOLATING STOP VALVE Anti-Clockwise to Open ↺ ← ACME Threaded Stem ← PTFE Gland Packing Full-Bore Flow Passage Tight Shutoff • Lockable Handle • Zero Leakage
Figure 4: Fire main valve details. Left: Spring-loaded pressure relief valve with hand easing lever, protecting pipes from overpressure during fire pump operation or shore connection in drydock. Right: Heavy-duty screw-down isolating stop valve with rising spindle (opens anti-clockwise), providing bubble-tight segregation between machinery spaces and deck sections.

7. Shore Coupling, Hydrant Fittings & Hose Boxes

For "what fittings sit between the main and the hose?", describe the chain from hydrant valve to nozzle exactly as the notes list it:

178 mm ISC Flange Outer Diameter
64 mm ISC Inside Bore Diameter
132 mm Bolt Circle PCD
4 × 19 mm Slotted Bolt Holes

Hydrant Body & Valve

Every hydrant features an anti-clockwise opening control valve. Positioned so any single hose can be engaged, disengaged, or removed while fire pumps run continuously under full head pressure.

Fire-Hose Box Equipment

Stowed conspicuously adjacent to the hydrant. Contains: one approved synthetic fire hose (flaked or rolled), one dual-purpose jet/spray nozzle, and the dedicated coupling spanner wrench.

International Shore Connection (ISC)

Standardized universal flange carried on board. Enables the ship to couple instantly to any municipal or shipyard fire tender worldwide during port layover or dry-docking.

Fastener Kit Specification

Must be stored with the ISC flange: 4 steel bolts of 16 mm diameter × 50 mm length, 8 flat washers, and 1 full-face non-asbestos elastomeric gasket rated for 10.5 bar.

Sketch labels to recite in viva

Label the drawing: hydrant → anti-clockwise valve → flange → snap-in hose → dual nozzle, plus the hose box, spanner and international shore coupling — every item the Q24 sketch plates show.

SOLAS INTERNATIONAL SHORE CONNECTION (ISC) — MANDATORY DIMENSIONS (FSS CODE CH. 2) FRONT FLANGE ELEVATION PCD: 132 mm (5.2") BORE 64 mm Outside Diameter: 178 mm (7.0") 4 Slots × 19 mm SIDE SECTION & SOLAS ACCESSORIES 14.5 mm Thickness Ship's Coupler (Storz / Instantaneous) Gasket → FASTENER KIT (MANDATORY) • 4 × Bolts: 16 mm dia Length: 50 mm • 8 × Washers • 1 × Rubber Gasket Rated for 10.5 bar WP SURVEYOR VIVA NUMBERS TO RECITE OD: 178 mm | ID: 64 mm | PCD: 132 mm | Flange: 14.5 mm 4 slots: 19 mm dia slotted to the bolt circle perimeter • Must be kept with 4 bolts (16 × 50 mm), 8 washers & 1 gasket in box
Figure 5: SOLAS International Shore Connection (ISC) technical engineering drawing with standard dimensions: 178 mm outer diameter, 64 mm inner bore, 132 mm bolt circle (PCD), 14.5 mm minimum flange thickness, and 4 slotted holes of 19 mm diameter. Kept complete in a dedicated box with 4 bolts (16 × 50 mm), 8 washers, and 1 gasket.