FWG & Hydrophore

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Hydrophore & Water Supply — Pressure on Demand

Hydrophore system working principle: air cushion pressure control, duty standby pumps with automatic changeover, pressure switch control, pneupress tank level, calorifier, UV steriliser and drinking water treatment.

Published by ChartandKeel Updated

1. The Air Pocket Is the Spring

Every tap at every deck height needs the same steady pressure, at all times, for potable and sanitary use — the set can even double as the fire-pump jockey where fitted. The hydrophore delivers it with a sealed pressure vessel part-filled with water over a trapped air pocket: pumps push water in, the pocket compresses and stores the energy, and every opened tap draws against that cushion while pressure controllers watch. Air expanding and contracting in step with the pumps is the whole cushion — few starts and stops, zero erratic surges hammering the lines.

Air-cushion hydrophore and continuous pressure cycling A pump supplies a common bottom water connection through a check valve. The vessel contains air above water and feeds a tap. A pressure switch senses the vessel air space and controls the pump. The pressure trace falls gradually to cut-in, rises gradually to the higher cut-out, and repeats without jumps. These are separate switching thresholds, not fixed universal pressures. Air cushion and connected water circuit Air cushionabove water Water Pressure switch Tap PumpCheck valve Pump-on flow shown. Pressure at the vessel Cut-out · pump stops Cut-in · pump starts Time progresses Separate thresholds limit rapid cycling. Air expands during draw-off and compresses during refill; higher decks and pipe losses reduce tap pressure.
Hydrophore vessel and pressure cycle — Water enters the vessel’s bottom connection and compresses the air above it. Drawing water expands that air and lowers pressure smoothly. The pressure switch starts the pump at cut-in and stops it at the higher cut-out. A check valve prevents reverse flow; deck height and pipe losses affect pressure at taps.
  • 2 pumps: Duty + standby, self-priming centrifugal
  • Air cushion: Pocket expands and contracts with demand
  • All decks: Constant pressure at every height
  • Jockey: Can back the fire main where fitted

2. Two Pumps, One Controller, No Human Needed

Duty + standby pair

Two self-priming centrifugal units in duty-and-standby give full redundancy: one carries the ship, the other waits hot. Self-priming means they recover after air without hand-priming.

Controller + twin switches

A system controller with built-in logic plus a pair of pressure controllers holds both pressure and delivery capacity — duty modulates to demand, standby cuts in the instant demand beats one pump.

Why starts stay few

The cushion feeds small sips without waking any pump. Pumps start only to recharge the spring — minimum cycling, long motor and contactor life, no pressure hammer.

3. Safety Built Into Steel and Logic

Danger: Over-pressure is designed out: the vessel carries a factory-set relief valve plus a self-closing level gauge that shuts itself if the sight glass breaks — and the built-in logic will not let the pumps over-pressurise the tank even when the selector stands in manual.

Piping is high-strength hot-galvanised or stainless steel with high-quality bronze valves and fittings, factory-fitted and leak-tested before delivery so system integrity sails with the ship. The hydrophore unit ships as one skid — pressure vessels, pumps, piping, safety devices and control panel built on for fully automatic operation.

4. Pneupress Tanks — Level Plus Air

Hydrophore: normal air cushion and waterlogged short cyclingTwo equal 200-litre pressure tanks at 6 bar absolute contain 100 versus 20 litres of air. Less air means a higher water level at the same pressure and less water delivered before the pump restarts. Equal pressure limits produce five times as many cycles in the depleted example.The air cushion supplies the drawdownNormal cushionAir depletedPumpUse6bar absAir ·100 LWaterPumpUse6bar absAir ·20 LWaterPressure6410 minPressure6410 min
StateRemedyWhy
Pressure saggingAdd water via pumps, or air via the dedicated inlet lineInternal pressure switches watch the balance — leakage bleeds the cushion, consumption drains the water
Level above halfwayHold it there; air makes up the restToo much water leaves no spring; too little leaves no reserve — halfway-plus is the designed split
Air leaking awayRecharge from the air inlet line, then find the leakDissolved and weeping air silently shrinks the cushion until pumps short-cycle

5. Two Circuits, Three Mains, One Calorifier

Fresh circuit

Its own storage tank and pneupress vessel feed accommodation, kitchen and galley through cold-water and hot-water mains. Two pump sets keep it independent of sanitary duty.

Sanitary circuit

Its own tank, pumps and pneupress vessel feed the sanitary main for flushing. Seawater saves fresh water but eats pipes and valves fast; freshwater flushing with vacuum-type closets sips so little that many ships accept it to spare the system.

Calorifier

Fitted on the hot main for cold climates, with electrical and/or steam heating elements — hot-water calorifiers can join the hydrophore skid in any capacity.

6. Keeping Drinking Water Alive-Safe

LayerWhat it does
Continuous circulationDrinking water loops permanently — one disinfection side, one user side — so standstill and temperature swings never seed growth in the vessel
No dead endsBranch geometry leaves bacteria and viruses nowhere to hide from cleaning chemicals or detection
Skid treatment + UVCold and hot treatment built on one skid to class-approved bacteria-free standard; ultraviolet units knock counts down further
Dosed chemicalsCleaning agents added as mandatory marine notices direct — the legal finish on top of the engineering

Made water meets stored water here: distillate from the vacuum evaporator lands in these tanks — so the generator lesson and this one join at the tank lid. Simple to operate, reliable in parts, simple to maintain.