Pumps

11 lessons

The complete pump series: how pumps work, construction, suction and NPSH, performance curves, watchkeeping, pumping systems, troubleshooting, overhaul and safety.

This chapter collects 11 illustrated lessons on Pumps as part of Auxiliary Machinery & Shipboard Systems, ordered as they are best studied. It opens with Pump Principles and Pump Types, Centrifugal Pump Construction, Axial Thrust Balancing & Balance Holes in Centrifugal Pumps, Suction, NPSH, Cavitation and Priming, Pump Curves and Speed Rules Made Simple, Operation and Watchkeeping and 5 more. Each lesson is written for MEO oral and written preparation: definitions first, then how the system behaves, then the checks and figures used in practice.

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01 Pump Principles and Pump TypesHow pumps work and the two families that decide everything: centrifugal, axial, reciprocating, gear and screw — and where each type is used. 02 Centrifugal Pump ConstructionCentrifugal pump anatomy: casing types, wear rings and clearances, shaft and bearings, gland packing, mechanical and labyrinth seals. 03 Axial Thrust Balancing & Balance Holes in Centrifugal PumpsMaster axial thrust balancing in centrifugal pumps: pressure distribution on impeller shrouds, balance holes and back wearing rings, pump-out vanes, balance drums, and balance discs. 04 Suction, NPSH, Cavitation and PrimingWhy the suction side fails: suction lift limits, NPSH available vs required, cavitation damage, air ingress, priming methods and suction piping rules. 05 Pump Curves and Speed Rules Made SimpleSimple explanation of pump H-Q curve, BEP, affinity laws, TDH and operating point for marine engineers. 06 Operation and WatchkeepingRunning pumps: pre-start checks, starting centrifugal and positive displacement pumps, running rounds, flow control and planned maintenance. 07 Pumping Systems OnboardShipboard pumping systems: bilge and ballast, fire and emergency pumps, sea water circulating, cargo, fuel oil, oily water separator and feed water. 08 Troubleshooting IndexPump troubleshooting by symptom: no delivery, low capacity, lost suction, cavitation, vibration and overload — causes, action and prevention. 09 Overhaul, Inspection and RepairPump overhaul step by step: isolation, dismantling, clearances, reassembly, alignment, packing and seal fitting, repair limits and testing. 10 Safety and Emergency ActionsPump work hazards, isolation and lock-out, emergency actions for lost suction, cavitation, overheating, seal failure and fire, plus safety rules. 11 Positive Displacement Pumps (Screw, Gear, Reciprocating) & Jet EductorsMaster marine positive displacement pumps: triple-screw IMO pumps, external gear pumps, Mono cavity pumps, reciprocating pumps, and jet eductors for MEO Class 4 & 2 examinations.