Batteries & Emergency Power — Most Asked Questions
23 questions asked about batteries & emergency power across the General and Fn 5 and Fn 4b papers, heaviest first. 2 of them are must-master.
Learn the system first
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1 Battery Room Safety?
Answer
Charging gives off hydrogen, which is lighter than air and explosive — so the room is ventilated from below, sparked from nowhere, and kept flameproof.
- Hydrogen rises, so ventilation inlets sit below battery level with exhaust high; the exhaust fan is independent of other systems and its motor sits outside the gas passage with seals.
- Fan blades are non-sparking and outlet ducts corrosion-resistant; the fan must change the room air completely in not more than two minutes.
- No naked lights or smoking, no metal jugs for distilled water, flameproof lighting only, and emergency switchboards kept clear of the battery space.
- Where ventilation is sized for low-hydrogen batteries, a warning notice to that effect is posted visibly in the room.
Surveyor follow-up: the exhaust fan has failed with batteries on charge — what do you do before entering the room?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution -
2 Lead acid battery
Answer
A lead-acid cell gives 2 volts from lead plates in sulphuric acid; state of charge is read by specific gravity with a hydrometer, topped with distilled water only.
- Charge scale on a 12-V battery: about 12.75 V and SG 1.250 fully charged, falling to about 11.65 V and SG 1.100 fully flat.
- Hydrometer weekly: never test within half an hour of charging — let cells stabilise — read at eye level ignoring the meniscus, correct for temperature, rinse the tester after.
- Maintenance is simple routine: electrolyte level, clean tight terminals, secure casing, ventilation clear — suspicion of a weak cell earns a load test (typically 275 A across the terminals).
- Top up with distilled water only, never acid; keep charging clear of sparks and the battery room ventilated for hydrogen.
Surveyor follow-up: one cell reads 1.100 while the rest read 1.240 — charge the bank or renew the cell, and why?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution -
3 Battery room checks
Also asked: “Battery room checks prior entry”, “After entering battery room what checks you will do”, “batterey room what all to check”
Answer
Battery rooms are checked dry, tight and ventilated: tops clean, terminals greased, electrolyte correct, charger healthy, air moving.
- Room dry and ventilated, exhaust fan and ducts proved — hydrogen rises, so inlets low and outlets high.
- Tops clean and dry, terminal nuts tight with petroleum jelly against corrosion, charger free of dirt and overheating.
- Electrolyte at level with correct specific gravity on the hydrometer; rubber gloves and goggles for any handling, never metal jugs.
- Indicators, alarms and changeover proved; emergency switchboard kept clear of the battery space.
Surveyor follow-up: one cell gassing hard with the rest quiet — charge the bank or pull the cell?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution -
4 Battery room entring precautions
Also asked: “Saftey to be taken when going in battery room”, “Precaution to enter battery room”, “Battery room entrance precaution”
Answer
Battery rooms hide hydrogen: ventilate first, kill ignition sources, wear protection and never trust your nose.
- Ventilate before entering — hydrogen is lighter than air and peaks during charging or with fans stopped.
- No naked lights, smoking, sparking tools or metal jugs; flameproof lights only with notices posted.
- Fan blades non-sparking with the motor outside the gas stream, ducts corrosion-proof, inlets below battery level.
- Rubber gloves and goggles for electrolyte, petroleum jelly on terminals, hydrometer readings logged before leaving.
Surveyor follow-up: exhaust fan dead with batteries gassing — enter now or wait, and what do you do first?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution -
5 Battery specific gravity
Also asked: “Specific gravity of battery when it get discharged”
Answer
Specific gravity is the battery’s fuel gauge: about 1.27–1.285 full, 1.10–1.09 flat, read weekly on a rested cell.
- Fully charged reads near 1.25 at 12.75 volts; each 10% of discharge drops gravity about 0.015 and volts about 0.1.
- Flat lands near 1.10 at 11.65 volts — charge at once, never leave her standing discharged.
- Test weekly with a temperature-corrected hydrometer, half an hour after charge or discharge, rinsed after.
- One cell far below its neighbours means a sick cell, not a flat bank — load-test it before condemning all.
Surveyor follow-up: all cells 1.16 with the charger showing float — charged, discharged or sulphated?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution -
6 Battery room regulation
Answer
Battery rooms obey ventilation and ignition rules: hydrogen out the top, sparks never in, flameproof fittings throughout.
- Ventilate so lighter-than-air hydrogen cannot gather — outlets high, inlets below battery level, fans independent.
- Fan blades spark-proof with motors outside the gas stream; ducts corrosion-proof and weather-guarded.
- No naked lights, smoking, metal jugs or switchboards inside; flameproof lights with posted warnings.
- Shorting tools across terminals arcs even ventilated — insulate, isolate and cover before working.
Surveyor follow-up: exhaust fan dead with batteries gassing — enter now or wait, and what first?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution -
7 Checks on battery
Also asked: “check made on battery”
Answer
Battery rounds check charge, connections and room: volts, gravity, terminals, charger and ventilation every watch.
- Read volts and specific gravity per cell against the maker table with temperature noted.
- Terminals tight, greased and corrosion-free with glands, trays and hold-downs sound.
- Charger proved on float and boost with alarms for failure and earth fault.
- Room ventilated, dry and hydrogen-free with lights flameproof and metal jugs banned.
Surveyor follow-up: one cell flat with the rest full — charge the bank or renew the cell, and why?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution -
8 Type of emergency battery
Also asked: “Types of battery”
Answer
Emergency batteries are lead-acid for cheap bulk or nickel-cadmium for rugged memory-free standby — voltage per cell decides the count.
- Lead-acid gives 2 volts per cell with dilute sulphuric acid — cheap, heavy, sulphation-prone, fast to fade.
- Nickel-cadmium gives 1.2 volts per cell on potassium hydroxide — dear, tough, heat-tolerant, long self-discharge.
- Lead needs more maintenance and true hydrometer rounds; NiCd needs fewer tops with longer standby patience.
- GMDSS, alarms and lighting each name their chemistry on the battery certificate — fit what the approval states.
Surveyor follow-up: 24-volt bank needed — how many cells lead versus NiCd, and what changes in the charger?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution -
9 Collision bulk head
Answer
The collision bulkhead seals the bow: not too far forward to crush at once, not too far aft to flood deep.
- Foremost bulkhead bounding the forepeak against bow damage.
- Positioned by rule between minimum and maximum distances from the forward perpendicular by length.
- No doors, manholes or ducts pierce it except tightly controlled piped penetrations.
- One flooded bow compartment survivable — progressive flooding aft never allowed.
Surveyor follow-up: pipe through the collision bulkhead with valves both sides — allowed or not?
Full theory: Ship Bulkheads: Watertight, Corrugated and Fire -
10 Emergency power requirement
Answer
Emergency power rides a generator or battery with auto changeover: 45-second start, 18-hour transitional cover, dead-ship recovery inside 30 minutes.
- Generator or battery source with independent fuel at 43 degrees flash point and up.
- Auto-start on mains failure with auto-connection to the emergency board inside 45 seconds.
- Transitional batteries hold voltage inside 12% while carrying lights and services across the gap.
- Dead-ship services recover inside 30 minutes after blackout with emergency board near its source.
Surveyor follow-up: emergency board dead with the set running — changeover, breaker or battery, and where first?
Full theory: Emergency Generator: Testing & Requirements -
11 Light safety in battery room (explosion proof
Also asked: “Lighting in battery room Winch safety”
Answer
Battery rooms burn on hydrogen: ventilate high, light flameproof, ban every spark source inside.
- Hydrogen sixteen times lighter than oxygen gathers at the top — outlets high, inlets below battery level.
- Flameproof lights only with posted no-smoking and no-naked-light notices backed by verbal warnings.
- Exhaust fans independent with spark-proof blades and motors sealed outside the gas stream.
- Emergency boards, metal jugs and sparking tools stay outside — gas peaks on charge or dead ventilation.
Surveyor follow-up: exhaust fan dead with batteries gassing — enter now or wait, and what first?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution -
12 Types of battery used onboard?
Answer
Ships sail lead-acid for cheap bulk and nickel-cadmium for rugged standby: 2 volts against 1.2 volts per cell.
- Lead-acid on dilute sulphuric acid — cheap, heavy, sulphation-prone, fast to fade, thirsty for maintenance.
- Nickel-cadmium on potassium hydroxide — dear, tough, heat-tolerant, long self-discharge, no sulphation.
- Capacities rate in ampere-hours with liquid thermometers only — mercury near batteries sparks disaster.
- Electrolytes never swap: acid poured to water for lead, potash for NiCd, each to its own recipe.
Surveyor follow-up: 24-volt bank needed — how many cells lead versus NiCd, and what changes in the charger?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution -
13 Capacity of battery
Answer
Battery capacity is ampere-hours at a stated rate: faster discharge, colder cells and older plates all shrink it.
- Rated by constant-current discharge to terminal voltage near 1.75 V per cell, usually at 25°C.
- UK quotes the 10-hour rate, the US the 8-hour, with 20-hour figures safest for comparison.
- Capacity falls as discharge rate rises, temperature drops and sulphation or shedding ages the plates.
- Size emergency banks by load and duty time with margins — the surveyor reads the discharge tables, not the label.
Surveyor follow-up: bank rated 200 Ah at 10 hours dying in 6 on load — rate, temperature or age, and what test proves it?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution -
14 turbo charger surging reasons
Also asked: “What is turbo charger surging? Why it happens?”
Answer
Surging is the compressor stalling and banging: fouled gas and air paths, sudden load swings or fuel starvation unbalance the flow.
- Fouled filters, blower, turbine, nozzle ring and economiser choke mass flow until the blades stall.
- Manoeuvring, rough seas, overload and crash-astern swings plus rpm hunting shake the flow balance.
- Fuel starvation from dirty filters, faulty pumps and wrong timing starves gas energy to the turbine.
- Cure by slowing to drop scavenge pressure, then cleaning the path and steadying load before winding back up.
Surveyor follow-up: surging with filters clean and load steady but exhaust temperatures split — fuel, timing or turbine fouling first?
Full theory: Marine Turbochargers: Aerodynamics, Bearings, Washing & Surge Mitigation -
15 Battery and battery room maintenence
Also asked: “Battery roomm safety and maintenanace”
Answer
Battery care is measurement and cleanliness: specific gravity, level, terminals, room temperature and ventilation, all logged.
- Check the charging circuit, keep the battery top clean and dry, and keep terminal nuts tight with petroleum jelly against corrosion.
- Check electrolyte level and specific gravity with a hydrometer, and record the reading against the cell rather than the bank.
- Keep the room dry, insulated and between about 15 and 25 degrees, with ventilation running continuously.
- Check the charging equipment for dirt, overheating and loose connections, and avoid excessive rapid charging.
Surveyor follow-up: room at 30 degrees with the fan on and the readings falling — is the charger, the cells or the cooling first?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution -
16 Battery room safety whatbis dead front pannel and how it work
Answer
A battery room is a dead-front, flameproof space: all live parts behind steel, only the switch handle showing on the face.
- Dead-front means no live conductor is exposed — everything sits behind steel cubicles with handles and instruments forward.
- Lighting must be flameproof, and naked lights and smoking are restricted because hydrogen collects under the canopy.
- Emergency switchboards are kept away from the battery space, and metal jugs are banned as distilled water containers.
- Tools and portable lamps must be explosion-proof, and rubber apron and gloves protect against the electrolyte.
Surveyor follow-up: battery room with an ordinary bulkhead lamp and a naked light holder — how many findings does the surveyor raise?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution -
17 Gasses produce in battery room
Answer
Charging a lead-acid battery makes hydrogen, and on overcharge hydrogen and oxygen together make an explosive mixture.
- Electrolyte is sulphuric acid, and charging gases it — hydrogen on the negative side, oxygen on the positive.
- Hydrogen is lighter than air and collects under the canopy, so ventilation inlets go below battery level.
- Exhaust fan blades must be non-sparking, with the motor outside the duct and sealed against gas entry.
- The fan runs continuously and independently of other ventilation, with corrosion-resistant outlet ducts.
Surveyor follow-up: hydrogen alarm in a battery room with the exhaust fan running on the ship’s normal ventilation — isolated or shared?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution -
18 M/E is battery/Air staring. Engine is not getting started, what could be the problems
Answer
A battery start that will not crank is air, charge or a jammed engine — check in that order and never crank indefinitely.
- Battery: check the charge, the terminals for corrosion, the cells for a short, and the capacity against the cranking demand.
- Air: a stopped air compressor, empty receiver, leaking charge air or a closed control valve means no starting air at all.
- Engine: bar it over — a jammed engine or water in the cylinders will not move however good the air is.
- Starting air cannot be replenished while the engine is turning; bar first if there is any doubt, then investigate.
Surveyor follow-up: battery full, receiver at full pressure and the engine still not moving — what is left to check first?
Full theory: Starting the Engine — Air Start Valve, Distributor and the Four Interlocks -
19 Maintenance of battery
Also asked: “maintenance on Emergency battery”
Answer
Emergency battery maintenance follows the charge: terminals, electrolyte level, specific gravity and the cleanliness of the top.
- Keep terminals tight and coated, because corrosion there is the commonest cause of a set that will not carry load.
- Top up with distilled water to the maker’s mark — never acid, and never above the plates.
- Read specific gravity per cell to judge state of charge, and adjust the float charge to hold it full.
- Keep the battery on float, since a set left idle discharges itself and needs a boost before it will carry the emergency load.
Surveyor follow-up: emergency set at low specific gravity after a month alongside with no load — float setting or cells?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution -
20 Sketch and describe an arrangement for automatic connection of emergency batteries
Answer
The emergency set connects automatically: contactors close on loss of supply so the emergency busbar is live without waiting for anyone.
- Emergency batteries sit on an emergency busbar fed through a normally-open contactor or a changeover switch.
- On failure of the normal supply the contactor energises from the battery and closes, taking the load with no delay.
- A charging arrangement keeps the batteries at float charge, with a supply to the emergency busbar from the emergency generator.
- The arrangement is drawn as source, contactor, busbar and consumers — and proved by cutting the normal supply in the drill.
Surveyor follow-up: emergency busbar dead on blackout with the battery full — contactor, control supply or charger first?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution -
21 Types of charging a battery?
Answer
Charging rates run float, boost and trickle: float holds a full battery, boost restores one quickly, trickle is the smallest maintenance feed.
- Float charge holds a fully charged battery against self-discharge with a very small continuous current.
- Boost charge restores capacity fast after a discharge, at a higher rate and with more heat and gas.
- Trickle charge is the low current used where the battery is not otherwise worked, and simply tops it up.
- Most modern chargers are single-rate, two-rate or smart units that select the rate themselves.
Surveyor follow-up: battery warm and gassing on float charge with the cell readings low — is it the charger rate or a weak cell?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution -
22 What if one cell in battery is defective
Answer
One weak cell holds the whole bank back: the charger works against it, the bank never reaches full charge and the cell may go short.
- A cell with high internal resistance or a short circuit draws current on charge and keeps the bank voltage down.
- On discharge that cell sags first, so the bank voltage collapses before the remaining cells are used up.
- Test each cell individually with the discharge tester, and compare specific gravity cell by cell rather than across the bank.
- Replace or recondition the cell — never leave a defective cell in an emergency battery, because the load fails on it.
Surveyor follow-up: one cell reading low with the bank at full voltage — is it the cell, the charger or the test itself?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution -
23 What is the specific gravity of electrolyte used in lead acid battery? 1280 at full charge and 1180 at discharge
Also asked: “What should be the specific gravity of electrolyte of battery when fully charged discharged?”
Answer
Lead-acid electrolyte runs near 1.280 specific gravity fully charged and falls to about 1.180 at the end of discharge — that drop is the state of charge.
- A fully charged cell sits around 1.27 to 1.285; the 1.280 figure is the working value quoted on board.
- It falls to roughly 1.180 at end of discharge, and the battery is discarded or renewed near 1.110.
- State of charge is read per cell with a hydrometer, because one weak cell is invisible in a bank reading.
- Cells overcharged show higher specific gravity, undercharged lower, and an undercharged positive plate goes pale and hard to restore.
Surveyor follow-up: bank reading normal with one cell at 1.120 — is the bank charged, or is that cell the whole answer?
Full theory: Marine Batteries: Lead-Acid vs NiCd, Charging & 440/220 V Distribution
Source: 123 written papers and surveyor oral banks, 24,613 entries, merged into 17,210 topics. Ticks are stored on this device only.