Deck Machinery (Electrical) — Most Asked Questions
8 questions asked about deck machinery (electrical) across the General and Fn 3 and Fn 5 papers, heaviest first.
Learn the system first
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1 Reversing of engine
Also asked: “Main engine Reversing”, “Reversing on Conventional engine”
Answer
Reversing swaps ahead to astern through air and oil: solenoids shift the distributor, cams and fuel follow, interlocks guard the sequence.
- Telegraph to stop, then astern: the ahead-astern solenoid shifts air to the reversing servo through oil and air lines.
- Air start distributor, manifold valves and fuel-pump timing move to the astern setting together.
- Interlocks with fuel pumps block a start mid-travel; a stuck solenoid or blocked line holds her in the old direction.
- Prove by watching the control move to reverse mode on the telegraph ring before admitting starting air.
Surveyor follow-up: air pressure good, telegraph astern, still starts ahead — solenoid, distributor or interlock, and where do you look first?
Full theory: Starting & Reversing the Two-Stroke -
2 Davit limit switch
Answer
Davit limit switches stop steel meeting steel: hoist and lower motions die at their ends with the winch proved on test weight.
- Upper hoist switch stops the hook before the sheave; lower switch stages the boat at embarkation and waterline.
- Proved by slow-hoisting to the automatic stop with test load aboard — creep past the stop fails the davit.
- Dead-man handle, harbour pin and brake back the switches on power loss and stow.
- Launch proved at list and trim with falls turned and renewed on schedule.
Surveyor follow-up: upper switch passes empty but drifts loaded — brake, switch or falls, and what first?
Full theory: Lifeboat Davits and Davit Winches — Gravity Lowering and Two Brakes -
3 All Limit switch working
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4 Failsafe brake means
Answer
Fail-safe means the brake sets when power is lost: the springs hold it, and only current releases it.
- Brake pads sit applied inside the drum and are pushed in by magnetic springs when idle or on power failure.
- As the crane or winch is operated, current compresses those springs and the brake releases for the lift.
- So a power failure or an emergency stop leaves the load held rather than dropped — that is the whole point.
- It is a safety function, which is why the brake is proved with the crane loaded, not just switched on and off.
Surveyor follow-up: fail-safe brake proved open on a power failure — is the coil, the spring or the air gap?
Full theory: Crane, Windlass & Deck Machinery — Brakes, Checks, Tests & Safeties -
5 Safety on lifeboat davit? Upper limit switch on one arm or two?
Answer
A gravity davit is lowered by gravity with centrifugal brake control, so the safety is in the brake and the limit switches.
- The wires which lift and lower the lifeboat are the falls, and gravity lowered boats must be capable of releasing the boat with the falls off.
- On gravity davits the speed of lowering is controlled by centrifugal brakes, and the falls are released by a pull-release wire from the boat.
- Hoisting time must not be less than the stated figure and the speed of lowering is not to exceed the limit set for the craft.
- Each davit arm has its own upper limit switch so a stored energy or hoisting fault on one arm cannot be masked by the other.
Surveyor follow-up: one arm with a failed limit switch on a pair davit — can the other arm be trusted to stop?
Full theory: Lifeboat Davits and Davit Winches — Gravity Lowering and Two Brakes -
6 The steering gears used onboard can be a variety of types,clasify the various types with a simple chart. b) describe statutory requirements for i) A main steering gear ii) an auxiliary steering gear , as can be described
Also asked: “The steering gears used onboard can be a variety of types,clasify the various types with a simple chart. b) describe statutory requirements for i) A main steering gear ii) an auxiliary steering gear , as can be described for an electro-hydraulic steering gear, using a sketch, defining all important parts as fitted in the steering compartment”
Answer
Two families — electro-hydraulic and all-electric — and the statute splits the duty between a main gear that must work and an auxiliary that must be there.
- Electro-hydraulic gears are ram type, with two or four rams, or rotary vane; all-electric gears are Ward Leonard or single motor.
- Control is either non-follow-up, where the gear is set to off once the rudder reaches the ordered angle, or follow-up with hunting gear.
- Statutorily the main steering gear must be of sufficient power and capable of being operated from the bridge and from the steering gear compartment itself.
- The auxiliary steering gear must be independent of the main, of separate power supply, and able to put the rudder over at a defined rate for a stated time.
Surveyor follow-up: auxiliary gear sharing the main gear’s motor room and power supply — does that satisfy independence?
Full theory: Steering Gear Rules — Main and Auxiliary Gear, Performance and Tests -
7 What is proximity switch and limit switch and difference between them
Answer
A proximity switch senses without contact; a limit switch is tripped by a mechanical stop — one is a presence detector, the other an end stop.
- A proximity switch detects a target — metal or magnetic — across a gap, with no physical contact and no wear.
- A limit switch is a mechanical switch operated by a cam or lever at a defined travel position.
- On a davit, an upper limit switch on each arm stops the hoist before the falls run out or the arm fouls.
- A proximity switch may be used as an extra presence or approach check, but it does not replace the positive limit.
Surveyor follow-up: davit with a proximity switch but no positive upper limit fitted — compliant, and what happens at full hoist?
Full theory: Lifeboat Davits and Davit Winches — Gravity Lowering and Two Brakes -
8 electromagnetic fail safe brake working
Answer
The brake is held on by springs and released by the solenoid, so power loss means the brake sets — that is the fail-safe direction.
- Because the braking point is usually remote from the operator, the brake is mechanically applied and electrically released.
- When no power is applied the springs hold the friction brake and drum securely; energising the solenoid overcomes the spring pressure and releases it.
- The magnetic field from the solenoid pulls the levers apart against the spiral springs connected to them, opening the brake.
- So on a power failure the springs win, the brake sets, and a hoisted load is held — which is the whole point of the arrangement.
Surveyor follow-up: winch brake that releases when the power fails — what has been wired, and where?
Full theory: Steering Gear Rules — Main and Auxiliary Gear, Performance and Tests
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